Production Lines and Equipment Introductions of Tissue Paper Jumbo Roll
Tissue paper production is a complex process that requires specialized equipment and machinery to maximize efficiency and ensure quality outcomes. This article aims to provide a comprehensive overview of the different types of equipment and machinery used in tissue paper jumbo roll production lines. We’ll explore three key types of equipment: the Folio Sheeter Equipment (FS#1 & FS#2), the Cut-size Sheeter Equipment (CS#1), and the Cut-size Sheeter Equipment (CS#2 & CS#3). Each of these machines plays a crucial role in the production process, providing unique functions and features that enhance the efficiency and precision of tissue paper production.
I. Folio Sheeter Equipment for Tissue Paper Jumbo Roll – FS#1 & FS#2
The Folio Sheeter Equipment, produced in Spain, is a critical piece of machinery in the tissue paper production line. With a capacity of 100,000 tons per year and a speed of 350 m/min, these machines are capable of handling a broad range of production demands. The machinery comes in two sizes, one of 2.2m width and the other of 2.0m width.
Function and Features
The folio sheeter equipment is equipped with several advanced features that enhance its operational efficiency and precision:
- Automatic Roll Change: The machine is designed to automatically reach for and change rolls once they are used up. This feature significantly reduces downtime and increases productivity.
- Exact Cutting Size: With an auto-positioning slitter, the machine can deliver precise cutting sizes accurate to ±1mm. This level of precision ensures consistency in product quality.
- Automatic Pallet Change: The machine automatically changes the pallet once it is used up. This feature reduces the need for manual intervention and promotes continuous production.
- Change Pallet Without Slowdown: The machine can discharge finished pallets and insert empty ones without reducing its speed. This feature ensures uninterrupted production, increasing overall productivity.
II. Cut-size Sheeter Equipment – CS#1 (non A4/LS)
The Cut-size Sheeter Equipment, originating from Germany, is another key component in the tissue paper production line. With a capacity of 40,000 tons per year and a speed of 370 m/min or 75 reams/min, this 6 pocket sheeter is designed for high-speed, high-precision production.
Function and Features
The Cut-size Sheeter Equipment comes with several unique features:
- Eliminate Static: The machine is designed to eliminate paper static, thus enhancing the paper’s performance as it passes through the machine.
- Exact Cutting Size: Leveraging an auto-positioning slitter, the machine provides precise cutting sizes accurate to ±0.3mm. This precision ensures consistent quality across all products.
- Several Specifications Cutting: The machine can cut several specifications, including A4, A3, LS, F4, B4, and B5. This versatility allows for a wide range of product offerings.
- Several Specifications Packing: The machine can pack various specifications, such as A4, A3, LS, F4, B4, and B5, while maintaining continuous production. This feature enhances efficiency and flexibility in meeting diverse market demands.
III. Cut-size Sheeter Equipment – CS#2 & CS #3 (A4/LS sizes)
The Cut-size Sheeter Equipment CS#2 & CS#3, also from Germany, has a much larger capacity of 272,000 tons per year. Operating at a speed of 450 m/min or 180 reams/min, these 10 pocket sheeters with dual packaging lines are designed to handle large-scale, high-speed tissue paper production.
Function and Features
These machines offer several advanced features:
- Eliminate Static: Similar to CS#1, these machines are designed to eliminate paper static, ensuring optimal paper performance throughout the production process.
- Exact Cutting Size: Equipped with an auto-positioning slitter, these machines deliver precise cutting sizes accurate to ±0.3mm, maintaining consistency in product quality.
- Auto Packing: The machines are equipped with two automatic packing lines and one poly packing line. This feature enhances pack quality and boosts production speed.
- Defectives Auto Detect: These machines are equipped with a ream detection device that can automatically reject bad reams. This advanced feature enhances quality control, reducing the risk of substandard products reaching the market.
In conclusion, the tissue paper jumbo roll production line is a sophisticated process that requires a range of specialized equipment. Each piece of machinery, from the Folio Sheeter to the Cut-size Sheeter Equipment, plays a critical role in ensuring the production process is efficient, precise, and capable of delivering high-quality products. The automatic features of these machines not only enhance productivity but also reduce the need for manual intervention, making the production process more streamlined and efficient.
