What Are The Benefits of Fully Automatic Tissue Making Production Line for Tissue Paper Business
Tissue paper is a product that people use every day for various purposes, such as facial tissue, toilet paper, paper napkin, hand towel, and wet wipe. The demand for tissue paper is increasing with the growth of the population and urbanization, making it a profitable business for paper mills and other industries. However, to produce high-quality tissue paper efficiently and competitively, it is essential to use advanced and reliable machinery that can meet the customer’s requirements and expectations.
A fully automatic tissue paper production line is a comprehensive solution that integrates different machines and processes to produce tissue paper from tissue semi material to finished tissue product. It typically consists of a tissue paper making machine, a tissue paper cutting machine, a tissue paper packing machine, and other auxiliary equipment. Compared to a manual or semi-automatic one, a fully automatic tissue paper production line has many advantages, such as:
High production capacity:
A fully automatic tissue paper production line can process large volumes of tissue mother rolls and produce various types of tissue products at high speed, ranging from 250m/min to 700m/min, depending on the model and configuration. It can also produce different sizes and shapes of tissue paper, such as V fold, N fold, M fold, interfold, etc. A fully automatic tissue paper production line can produce up to 35,000 rolls of toilet paper or 23,000 packs of facial tissue in 8 hours, without any interruption or downtime.
Low power consumption:
A fully automatic tissue paper production line uses advanced technology and energy-saving devices to reduce the power consumption and operating cost. It also adopts servo drives, frequency converters, PLC controllers, and touch screens to control the machine’s movement and parameters, ensuring the optimal performance and efficiency. A fully automatic tissue paper production line can save up to 30% of electricity compared to a manual or semi-automatic one.
High product quality:
A fully automatic tissue paper production line can ensure the product quality by using high-precision components and sensors, such as embossing rollers, cutting blades, tension controllers, etc. It can also adjust the product specifications and parameters according to the customer’s needs and preferences, such as the paper grammage, the embossing pattern, the printing color, the packing style, etc. A fully automatic tissue paper production line can produce soft, absorbent, and durable tissue paper that meets the international standards and customer satisfaction.
Easy operation and maintenance:
A fully automatic tissue paper production line is easy to operate and maintain, as it has a user-friendly interface and a self-diagnostic system. It can automatically feed the jumbo reels tissue paper, cut the paper, pack the product, and count the output, without requiring much labor or supervision. It can also automatically stop and alarm when there is a paper breakage, a paper jam, or a malfunction, to avoid waste and damage. A fully automatic tissue paper production line only needs regular inspection and cleaning to keep it in good condition and prolong its service life.
Therefore, a fully automatic tissue paper production line is a wise investment for tissue paper manufacturers who want to improve their production efficiency, product quality, and market competitiveness. It is also a beneficial choice for tissue paper converters who want to upgrade their old tissue making machines and expand their business scope. A fully automatic tissue paper production line can bring more profits and opportunities for the tissue paper industry.
Successful cases of the automatic tissue paper production line are:
Fine Hygienic Holding, one of the world’s leading manufacturers of high-quality hygiene products, set a new world record in tissue production in their Al Nakheel mill in Abu Dhabi, UAE. They achieved a speed of 2,600 m/min on a Voith XcelLine tissue machine, which is integrated with a MasterJet Pro T headbox, a NipcoFlex T shoe press, an EvoDry Y steel Yankee cylinder, and a MasterReel winder1.
IT Tech Packaging, a leading manufacturer and distributor of diversified paper products in North China, launched a new tissue paper production line (the “PM9 Production Line”) in November 2019, after the success of its trial production and the receipt of its disposed wastewater discharge permits and construction completion acceptance from Chinese environmental authorities. The new production line has a designed annual production capacity of 50,000 tonnes and can produce premium tissue paper products under the Company’s Baosuo brand2.
Sofidel, one of the world’s leading manufacturing groups in the production of toilet paper and household paper, inaugurated its largest, most modern and sustainable plant in Circleville, Ohio (USA) in October 2018. The plant is integrated and includes both the paper mill phase (from pulp to paper) and the converting phase (which leads to the finished product). The plant is an outstanding 4.0 factory that is highly automated and integrated, from raw material reception to truck loading. The plant uses laser-guided vehicles (LGVs) for the automatic transfer of tissue paper reels from the paper mill to the converting lines, and a Smart Store automatic warehouse for the finished product handling, which can handle more than 50,000 pallets of manufactured goods.
If you are looking for high-quality tissue paper mother rolls that are made from recycled or virgin pulp, have various weights, widths, and ply options, and can be used to produce different types of tissue products, such as Toilet tissue, Facial tissue, hand towel, Kitchen towel and Napkins, paper hand towels, you should consider buying from our paper mill in Guangdong, China. We have 20 years of experience in manufacturing tissue paper products with competitive prices. And we are The Overseas Appointed Sales General Agent of Asia Symbol(Guangdong), and export Asia Symbol tissue parent reels to all over the world.
we can offer you competitive prices and excellent service. Please contact us for more details and a free quote.
